The production process of Resin buttons involves a series of critical process steps that ensure the quality, appearance and performance of the buttons. The following are the main process steps in the production of Resin buttons:
Raw material preparation: The main raw material of Resin buttons is synthetic resin, usually unsaturated polyester resin. This resin is synthesized through a chemical reaction and has the characteristics of a polymer compound. As needed, auxiliary materials such as dyes and fillers may be added to give the buttons different colors and textures. After the raw materials are accurately proportioned, they will be sent to the mixer for uniform mixing.
Mold design: The mold is the key tool for manufacturing Resin buttons, and its shape determines the style of the button. Molds can be round, square, or various creative shapes. The design of the mold needs to take into account the size, shape, pattern and other factors of the button to ensure that the buttons produced meet the design requirements.
Pouring molding: The evenly stirred resin liquid is poured into a pre-designed mold. This process needs to ensure that the resin liquid is evenly distributed in the mold to avoid the generation of bubbles and impurities. After pouring and molding, the mold will enter the next process.
Curing: Cast-molded buttons need to go through a curing process to fully harden. This process is usually performed in a high-temperature oven, requiring controlled temperature and time to ensure the resin is fully cured. The cured buttons have high hardness and wear resistance.
Subsequent processing: Cured buttons require a series of subsequent processing, including cutting, grinding, polishing, etc. These processes are designed to remove burrs and imperfections from the button surface, making it smoother and more beautiful. At the same time, buttons also need to be inspected for quality to ensure they meet standards.
Packaging and storage: After subsequent processing, the buttons will be sent to the packaging workshop for packaging. Packaging materials need to comply with environmental requirements to ensure that buttons are not damaged during storage and transportation. After packaging is completed, the buttons are sent to the warehouse for storage, awaiting shipment.
The above are the main process steps in the production process of Resin buttons. Each step requires strict control of quality and technical parameters to ensure that the buttons produced meet standards and have excellent performance.
